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Enameled Aluminium Winding Wire

Aluminum enameled wire is an electromagnetic wire mainly made of electrical pure aluminum as the conductor material, and coated with a layer of insulating paint film on its surface. Electrical pure aluminum, with a purity usually above 99.95%, has a relatively low density (about 2.7E3 kg/M3), is lighter than copper, but has slightly lower conductivity than copper, generally 61.8% IACS (International Annealed Copper Standard).


Aluminum enameled wire is widely used in various electrical equipment, such as motors, transformers, solenoid valves, and household appliances, due to its lighter weight, lower cost, and good conductivity.

Types of Enameled Aluminium Winding Wire

  • 155C Modified Polyester Enameled Aluminum Wire

    155C Modified Polyester Enameled Aluminum Wire

    Modified polyester resin has better performance compared to ordinary polyester resin, such as higher heat resistance, stronger mechanical strength, better electrical insulation performance, and better chemical stability. These characteristics enable modified polyester aluminum enameled wires to exhibit higher reliability and longer service life in various electrical applications, especially in demanding environments.
  • 155C Polyurethane Enameled Aluminum Wire

    155C Polyurethane Enameled Aluminum Wire

    The insulation layer of this product is made of polyurethane (PU), which is a high-performance polymer material. Polyurethane enameled wire paint also has the following characteristics: 1. Direct solderability: It can be directly soldered without the need to remove the insulation layer in advance, simplifying the manufacturing process of electronic components or motor windings 2. Color diversity: Different color options such as brown and red are available for easy identification and differentiation of different circuits or windings.
  • 180C Polyesterimide Enameled Aluminum Wire

    180C Polyesterimide Enameled Aluminum Wire

    Polyesterimide Aluminum enameled wire refers to aluminum electromagnetic wires that use polyimide as an insulation coating material. Generally, the heat resistance level can reach 180 ℃ or above, and it is particularly suitable for electrical equipment and electronic components that work in high temperature environments for a long time. This type of enameled wire combines the advantages of aluminum conductors and polyester-imide paint films, and has specific application areas and performance characteristics.
  • 200C Polyamide-imide Enameled Aluminum Wire

    200C Polyamide-imide Enameled Aluminum Wire

    Polyamide-imide enameled aluminum wire rated for 200°C is a high-performance magnet wire designed for applications requiring excellent thermal stability, chemical resistance, and mechanical durability. This type of wire combines the lightweight properties of aluminum with the robust insulation provided by polyamide-imide, making it an ideal choice for various demanding applications.

Advantages and Applications of Aluminium Enameled Wire

Advantages of aluminum enameled wire:


  • Cost effectiveness: Aluminum is relatively cheaper than copper, so using aluminum as a conductor for aluminium winding wire has a significant cost advantage

  • Lightweight: Aluminum has a lower density than copper, and under the same current carrying capacity, aluminum enameled wire is lighter in weight

  • Technological progress: With the improvement of surface treatment technology and insulation paint formula, the electrical and mechanical properties of modern aluminum enameled wires have been greatly improved, especially when combined with high-performance insulation paint to replace copper enameled wires within a certain range.


Application exploration:


  • The motor industry and transformer industry

  • electronic devices: Especially in compact designs, lightweight aluminum enameled wires are beneficial for optimizing spatial layout.

  • New energy fields: In the new energy industries such as electric vehicles, wind power, and photovoltaics, enameled magnet wire and aluminum enameled wires are widely used in power transmission links such as motor drives and battery management systems due to their lightweight and low-cost characteristics.

  • Although aluminum enameled wire has the above advantages, its conductivity is lower than that of copper enameled wire. Therefore, in some situations where high conductivity is required and weight restrictions are not significant, copper enameled wire is still the preferred choice.

Advantages and Applications of Aluminium Enameled Wire

FAQs of Enameled Aluminium Winding Wire

  • What is the diameter range of aluminum enameled wire ?

    • Regarding polyurethane (UEW) aluminum enameled wire-155C Polyurethane Enameled Aluminum Wire, the factory often produces a range of 0.12-0.40mm

    • For other types (QZ/QZY/QZYXY/QXY) aluminum enameled wire, it is generally 0.17-3.00MM

  • Can we offer special colors aluminium winding wire?

    • The polyurethane series enameled wire can accept customized colors from customers, but the minimum order quantity is about 3 tons (because the minimum order quantity for customized colored Varnish is 1 ton).

  • What are the types of wire reels for aluminium winding wire?

    • 0.12-0.19mm: PT4-PT10-PT15 type bobbin

    • 0.20-1.00mm: PT25/PT60 type bobbin

    • 1.00-3.00mm: PT25/PT60/PT200 type bobbin


  • Can we provide Testing samples for aluminium winding wires?

    If the factory has customers who require specification samples, we provide them free of charge (usually not exceeding 1KG).


    If arrangements need to be made overseas, the customer needs to provide detailed international express delivery information.


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